Research Development
Engineering & Desing Optimization
Uğur Metal is a premier High Pressure Die Casting (HPDC) manufacturer in Turkey. We specialize in producing high-quality aluminum die casting parts for the automotive, lighting, and household industries. Our facility offers complete solutions from mold design and tooling to CNC machining and surface treatment.
Beyond being a manufacturer, Uğur Metal acts as your strategic engineering partner. We utilize advanced CAD/CAM software and Mold Flow Simulation technologies to validate part designs before production begins. This proactive approach eliminates potential casting defects and ensures zero-error mass production.
Our Design for Manufacturing (DfM) expertise allows us to optimize your components for cost efficiency and performance. Whether it’s lightweighting for the automotive sector or enhancing thermal management for lighting fixtures, our R&D team provides innovative solutions that reduce cycle times and material usage. From rapid prototyping to final tooling, we manage the entire development process to deliver the most economical and durable results.
Co-Design & Engineering: Optimizing Performance Before Production
At Uğur Metal, we believe that the quality of a die-cast part is determined long before the metal is melted. Through our Co-Design (Simultaneous Engineering) service, we collaborate with your R&D teams at the earliest stages of product development to optimize geometry, reduce weight, and minimize production costs.
Why Co-Design with Uğur Metal?
Instead of simply manufacturing a drawing, we analyze it. Our engineering team utilizes advanced Mold Flow Simulation (Magmasoft/Flow-3D) and Finite Element Analysis (FEA) to predict potential casting defects like porosity or air entrapment before the mold is even cut.
Our Engineering Value Proposition:
- Design for Manufacturing (DfM): We modify part geometries to ensure the most efficient casting process, extending mold life and reducing cycle times.
- Weight Reduction (Lightweighting): By optimizing wall thicknesses and structural ribs, we help automotive and lighting customers achieve lighter parts without sacrificing mechanical strength.
- Cost Efficiency: Identifying critical tolerances and eliminating unnecessary machining operations during the design phase significantly lowers the unit price.
- Rapid Prototyping: We validate designs quickly through prototyping, ensuring a smooth transition to mass production.
Don't just look for a supplier; partner with Uğur Metal to engineer the perfect casting solution.
Solution Partners